Mercedes S-Class W-140

In 1991-1999 editions

Repair and enterprise of the car



Mercedes S-Class
+ Mercedes Benz cars of the class S (W-140)
+ operation manual
+ Routine maintenance
+ motor
+ cooling systems, heating
+ systems of power supply and edition
+ electric equipment of the motor
+ gear shifting boxes
+ Awtomatitscheckaja transmission
+ connection
+ Brake system
- Aufhängung and management
   Precautionary measures
   Corners of the device of wheels of the car, klirens
   + suspension bracket of a forward axis
   + Back Aufhängung
   - Management
      Removal and the device of the tax pump (model by means of motors 104, 119, 120 and 606)
      Discussion and installation of the pump of the amplifier of management
      Discussion and installation in an electronic way - the settled tax crevice
      Removal and device of the lower tax wave
      Removal and device of an incentive teleskopitscheskoj of regulation of a tax crevice
      Removal and device of a support of a pipe
      Discussion and installation of an internal pipe
      The device of the top carrier of strengthening of a pipe (model up to number of identification 123446)
      Device of the top carrier of strengthening of a pipe (model of number of identification 123447)
      Removal and device of the cylinder of the block (model till 31.08.95 wyp).
      Removal and device of the cylinder of the block (model of 1.09.95 wyp).
      Contact spring
      Removal and device of an average tax draft
      Removal and device of the lever of a pendulum of a tax incentive
      Removal and device of a cross tax draft
+ body
+ electric onboard equipment



Discussion and installation of the pump of the amplifier of management

Tax pump of usual type

Design of the tax pump of usual type

2 — a pump body
3 — a disk
4 — a flange
6 — Kulatschkowaja an insert
7 — the motor
11 — a key wave
13 — network
16 — the blade
18, 34a, 34b — blocking rings
21, 22, 26a, 26b, 44 — Uplotnitelnyje of a ring


30, 43 — a feather
32 — the gate of management of current
35 — a container
36 — a bolt
41 — the filter
45 — a cover
47 — a ventilation cover
60 — the plastic plug
61 — mother


Design of the tax pump of usual type

Discussion

 EXECUTION ORDER

1. Prevent a cover of ventilation (47) and accept a cover (45).
2. Prevent mother (61) from a basic bolt, accept the plastic plug (60), a feather (43) and the filter (41).
3. On pumps the container (35) can be accepted by Vickers/is cheerful, you replace uplotnitelnoje a ring. On the pumps ZF the container together with a body (2) is poured.
4. Prevent bolts (25) and accept a flange (4). Check the lower part of a flange (4) for absence of damage and it is sold.
5. Be lowered by prischimnuju a disk (3) and kulatschkowuju an insert (6).
6. Accept a blocking ring (18) from a key wave (11) .samenite a blocking ring.
7. Accept the motor (7) by means of a plastic hammer of a key wave (11) together with blades (16) (10 pieces).
8. Accept a key wave (11) from a flange (4).
9. By means of the wypressujte screw-driver radial network (13) from a flange (4).
10. Accept a blocking ring (34a) or (34b).
11. Pull out the gate of regulation of current of liquid (32) and a feather (30) to a body of the pump (2).
12. Strengthen the gate of regulation of current of liquid (32) in Schraubstock and pull out the gate (53) to the gate of excess pressure.
13. Be lowered by uplotnitelnyj to a size (51) and a feather (50), check the contact surfaces of the gate of regulation of current of liquid (32) and opening in a pump body for lack of sale or damage. If sale of uplotnitelnych of surfaces is defined, it is necessary to replace the pump.
14. Check both uplotnitelnych size. Replace worn out to a size.

Installation

 EXECUTION ORDER

1. Prior to installation you oil all details. Replace with all uplotnitelnyje of a ring. If the new gate regulation of current of liquid (32) is installed, will pay attention to the correct pressure of Aufmachens of the gate of excess pressure.
2. Collect the gate of regulation of current of liquid (32), it in Schraubstock strengthened and tighten the gate (53).
3. Establish a feather (30) and the gate of regulation of current of liquid (32) in a body of the pump (2).
4. Establish a blocking ring (34a) or (34b).
   34a — the pump Vickers/is cheerful
   35b — the pump ZF
5. Establish new network in a flange by means of wykolotki.
6. The device as it should be, carried out down removals will be farther.
7. After installation of the pump, you check correctness of operation of the pump and lack of a vytecheniye of liquid. If it is necessary, check the working pressure of the pump.

The pump of the amplifier of management as "tandem" - model 62, 162

Design of the tax pump as "tandem" (model 62, 162)

2 — a pump body
3 — Prischimnaja a disk
4, 14 — flanges
5, 12 — Persistent glasses
6 — Kulatschkowaja an insert
7 — the motor
11 — a key wave
13, 27 — Radial networks
15a — it is eccentric
15b — the plug
16 — the blade
17, 19, 20 — fingers
18 — a blocking ring
21, 22, 26b, 39, 39a — Uplotnitelnyje of a ring

25, 36 — bolts
27 — network
28 — transferring
30, 38, 43 — a feather
32 — the gate of regulation of current of liquid
35 — a container
37 — the piston
40 — a cartridge of screws
41 — the filter
45 — a cover
46 — a basic bolt
47 — a ventilation cover
60 — the plastic plug
61 — mother


Design of the tax pump as "tandem" (model 62, 162) (2 of 2)

Discussion

 EXECUTION ORDER

1. Prevent a cover of ventilation (47) and accept a cover (45).
2. Prevent mother (61) a support a bolt (46). Accept the plastic plug (60), a feather (43) and the filter (41).
3. Prevent bolts (36) bodies of the pump (2), accept a container (35) and uplotnitelnoje a ring (21).
4. Prevent bolts (25) and accept a flange. Check a flange request surface for lack of sale and damage.
5. Be lowered by prischimnuju a disk (3).
6. Be lowered by kulatschkowuju an insert (6), check prischimnoj request surface disks, and also surfaces of Gleitens of blades for kulatschkowoj to an insert (6) on lack of sale and sadirow.
7. Accept a blocking ring (18) from a key wave. Replace a blocking ring.
8. Accept the motor (7) from a key wave (11) by means of a plastic hammer and accept blades (16) (10 pieces), check blades (16) in a shpuntovaniye of the motor (7), - they have to slide easily in the motor.
9. Accept persistent glass (5). On pumps as "tandem" of the first version, transferring (5) was not established. If on such pump the key wave easily does not rotate, jammed or burst, it is necessary to replace such pump.
10. Pull out all 4 cartridges (40) to a pump body by means of a key (010).
11. Check networks (39) and replace them if it is necessary, pull out the piston (37) and a feather (38) to a cartridge (40). Check the piston and directing to the piston to lack of traces of sale and damages. If the piston changes the place in directing with remarkable difficulties, it is necessary to replace a cartridge.
12. Beat out a finger (19) to a pump body the help of wykolotki.
13. Pull out a key wave (11) together with the plug (15b) and to a flange (14) to a pump body.
14. Accept the plug (15b) and check them.
15. Beat out a finger (17) the help of wykolotki and be lowered the clown (15a), accept persistent glass (12) and check its state, accept a flange (14) from a key wave (11).
16. By means of the screw-driver you pull out radial network (13) from a flange, you replace uplotnitelnoje a ring (39a).
17. Check basic surfaces for camps (shooter) on a key wave for lack of sale or sadirow.
18. Check radial network (27) in a pump body if on the pump liquid is spread, the probable cause will be the filter of network (27).
19. Pull out radial network and transferring (28) by means of a tiskalshchik, check the bronze plug in a body (4) for lack of traces of sale and damages and if it is necessary, replace them.
20. Accept a blocking ring (34a). At removal of a blocking ring are convinced that the body of the pump is not injured.
21. Pull out the gate of regulation of current of liquid (32) and a feather (30) to a body of the pump (2).
22. Strengthen the gate of regulation of current of liquid (32) in Schraubstock and pull out the gate (53) from the gate of excess pressure.
23. Be lowered by uplotnitelnyj to a size (51) and a feather (50), check the contact surfaces of the gate of regulation of current of liquid (32) and opening in a pump body for lack of sale or damage. If sale of uplotnitelnych of surfaces is defined, it is necessary to replace the pump.
24. Check both uplotnitelnych size. Replace worn out to a size.

Installation

 EXECUTION ORDER

1. Installation will be as it should be, carried out down removals.
2. After installation of the pump, you check correctness of operation of the pump and lack of a vytecheniye of liquid. If it is necessary, check the working pressure of the pump.

The tax pump as "tandem" - model 67, 167

The pump of the amplifier of management as "tandem" - model 67, 167

2 — a pump body
2b, 2c — the gate of regulation of current of liquid
2d, 5d, 35 g — a feather
2 g, 4f, 4 h, 5a, 5b, 35a — Uplotnitelnyje of a ring
4 — a pump body
4a — flange covers
4b, 4c — bolts
4d, 4e — Radial networks
5 — a basic ring of the piston
5c — pistons
5f — the plug
5 g — the camp
6 — Kulatschkowaja an insert
6a — fingers
7 — the motor

7a — the blade
8 — Prischimnaja a disk
8a — network
8b — transferring
11 — a key wave
11a — a blocking ring
35 — a container
35c — ventilation covers
35d — covers
35e — mother
35f — the plastic plug
35 g — a feather
35 h — filters


On models 140.04/050/051 the container (35) on the carrier (1a), collects the strength in return of priworatschiwajetsja to the pump (1)

Be lowered by uplotnitelnyj to a size (51) and a feather (50). Attention: On models 140.04/050/051 the container (35) on the carrier (1a), collects the strength in return of priworatschiwajetsja to the pump (1).

Discussion

 EXECUTION ORDER

1. Weaken a collar, exclude the listener (shooter) and strengthen them along with it, prevent bolts (46) and accept the pump (1) from the carrier (1a).
2. Prevent bolts (4 pieces), accept a cover (2k), check uplotnitelnoje a ring (2g), replace it if it is necessary.

3. On models 140.056/057, on the motor there are 120 pumps (1) the expanding container for regulation of oil in the container (35) located between the thermostat and the pipeline of access.

4. The list of level of oil (36a) with signs "MINUTE" and MAX for check of level of oil is located on a cover of the expanding container (36).
5. Prevent 4 bolts (35a) of strengthening of a container (35) and accept it, check uplotnitelnoje a ring (2g), replace it if it is necessary.
6. Prevent a ventilation cover (35c) and accept a cover (35d).
7. Prevent mother (35e) from a basic bolt (35i). Accept the plastic plug (35f), a feather (35g) and the filter (35 h).
8. Prevent bolts (4b) on a flange (4) and accept a body of the pump (2).
9. Be lowered by uplotnitelnoje a ring (4h) from a flange (4), check and replace it if it is necessary, be lowered by prischimnuju a disk (8), check network (8a) and konusnuju transferring (8b) and replace network if it is necessary.
10. Be lowered by kulatschkowuju an insert (6) and fingers (6a). Check prischimnoj surface disks, and also a surface of Gleitens of blades for kulatschkowoj to an insert on lack of sale or damages.
11. Accept a blocking ring (11a) from a key wave (11). Replace a blocking ring.
12. Accept the motor (7) from a key wave (11) by means of a plastic hammer and accept all blades (7a) (10 pieces).
13. On the pump ZF you pull out a key wave (11) to a flange (4). On the pumps Vickers/is cheerful: first, you accept 10 blades, and then you accept a key wave with a flange cover.
14. Check a key wave for lack of sadirow and sale on surfaces under camps. If it is necessary, replace it.
15. Prevent bolts (4c) (8 pieces) and accept a flange cover (4a), check radial network (4d) and replace it if it is necessary.
16. Replace uplotnitelnoje a ring (5a). On the pump ZF you accept the plug (5f) and the camp (5 g). On the pumps Vickers/is cheerful: accept a blocking ring of a key wave, accept transferring and the plug (5f) from the camp (5 g).
17. Pull out the piston (5c) and a feather (5d). Check the piston and a feather for lack of sale and damage.
18. Pull out transferring (5h) from a pump ZF body.
19. Strengthen a flange (4) between 2 wooden blocks in such a way that it was possible to accept a ring (5).
20. Replace uplotnitelnoje a ring (5b).
21. Replace uplotnitelnoje a ring (4f) and konusnoje a ring (4g) in a pump body, check radial network (4e) and replace it if it is necessary.
22. Pull out radial network (4e) by means of a tiskalshchik, check the bronze plug in a body (4) for absence of damage and it is sold and replace them if it is necessary.
23. Pull out the gate of regulation of current of liquid (2c) and a feather (2j) from a body of the pump (2).
24. Strengthen the gate of regulation of current of liquid (2c) in Schraubstock and pull out the gate (2e) from the gate of excess pressure.

25. Be lowered by uplotnitelnyj to a size (2f) and a feather (2d). Check the contact surfaces of the gate of regulation of current of liquid (2c) and opening in a pump body for lack of sale or damage. If sale of uplotnitelnych of surfaces is defined, it is necessary to replace the pump.
26. Check both uplotnitelnych size. Replace worn out to a size.

Installation

Installation will be as it should be, carried out down removals.

After installation of the pump, you check correctness of its work and absence of Ausfließens of liquid. If it is necessary, check the working pressure of the pump.