Mercedes S-Class W-140

In 1991-1999 editions

Repair and enterprise of the car



Mercedes S-Class
+ Mercedes Benz cars of the class S (W-140)
+ operation manual
+ Routine maintenance
- Motor
   Check of compression in the motor cylinder
   Check of the motor by means of vacuum meter
   Serpantinnogo belt of an incentive of auxiliary devices
   + 6-cylinder petrol engines (M104.944 and M104.990/994)
   + 8-cylinder petrol engines (M119.970/981 and M119.971/981)
   + 12-cylinder petrol engines (M120.980/982)
   + 6-cylinder diesel engines (OM603.971)
   + 6-cylinder diesel engines (OM606.961)
+ cooling systems, heating
+ systems of power supply and edition
+ electric equipment of the motor
+ gear shifting boxes
+ Awtomatitscheckaja transmission
+ connection
+ brake system
+ Aufhängung and management
+ body
+ electric onboard equipment



Motor

Specifications

General characteristics

The separated characteristics are provided also in the text of the head and in case of need its executions are chosen bold print.

Motor

Specifications were defined according to directives of the EU. All data are valid for cars in the main execution with the catalytic reformer. Depending on elements of a special complete set data can distinguish from each other themselves. You can receive certificates of this question on everyone Mercedes Benz.

General characteristics

Model

Years of wyp. Code after VIN Type of motor / system of transfer of fuel Volume, cubic centimeter Column in and rasp. Z ditch Power, l.s./kilowatt Torque, Newton-meter Maks. Speed, kilometer for an hour

Grundton-tschanija

300SE 2.8 92-93 140.028 M104.944HFM In 2799 R6 193/142 270 215  
S280 93-94
300SE (SEL) 91-93 140.032 (033) M104.990LH In 3199 R6 231/170 315 225  
S320 93-98 M104.944HFM
300SD 91-93 140.134 OM603.971 In 3449 R6 150/110 330 185  
S350 TD 93-96
S300 TD 96-98 140.135 OM606.961 In 2996 R6 177/130 330 205  
400SE (SEL) 91-93 140.042 (043) M119.971LH I
M119.981ME
In 4196 V8 279/205 400 245  
S420 93-98
500SE (SEL) 91-93 140.050 (051) M119.970LH I
M119.980ME
In 4973 V8 320/235 470 250 Ogr. 270 km for an hour

S500
93-98
600SE (SEL) 91-93 140.056 (057) M120.980LH I
M120.982ME
In 5987 V12 394/290 570 250 Ogr. 290 km for an hour
S600 93-98

The nominal power, kilowatt (h.p.) / at rpm)//Nominally torque, Newton-meter (at rpm)

S280
142 (193)/5500//270/3750
S320
170 (231)/5600//315/3750
S420
205 (279)/5700//400/3900
S300
TDI 130/4400//330/1600-3600
S500
235 (320)/5600//470/3900
S600
290 (394)/5200//570/3800

Number of cylinders / types volume, cm3 / designation

S280
6/DOHC / IN 2799/104
S320
6/DOHC / IN 3199/104
S420
8/OHC / IN 4196/119
S300
TDI 6/DOHC / B 2996/606
S500
8/OHC / IN 4973/119
S600
12/OHC / IN 5987/120

Maximum changes, rpm.

S280
In 6400
S320
In 6400
S420
In 6000
S300
TDI 5300
S500
In 6000
S600
In 6000

Compression step

S280
Data are not provided
S320
10.0:1
S420, S500
11.0:1
S600
Data are not provided
S320CDI
Data are not provided

Pressure of compression, bar

S280 S320
10-14
S420, S500, S600
13.5-15.5
S300
TDI 26-32

Operating procedure of cylinders

S280, S320, S300
TDI 1-5-3-6-2-4
S420, S500
1-5-4-8-6-3-7-2
S600
1-12-5-8-3-10-6-7-2-11-4-9

priwodnoj belt

(Generator / tax amplifier, air conditioner), millimeter

S280
In 2170/2257
S320
In 2337/2440
S420, S500
2460/-
S300
TDI 6PKx2080/6PKx2120
S600
2585/-
Freedom of action of valves
Are not regulated, there
the Hydro-compensator are used

Capital repairs of the motor

M104 series motors

Volumes of camps of waves of curves

Nominal diameter, millimeter

Wave of curves
29.947 29.963
Head of the block of cylinders
30.000 30.021

Diameter of repair, millimeter

Wave of curves
30.434 30.450
Head of the block of cylinders
30.500 30.525.
Admissible purity of a surface of a bed, millimeter
0.001-0.004
konusnost, millimeter is admissible
0.012
Admissible removal of an axis, millimeter
0.040

Ljuft in the camp, millimeter

Radial
0.035
Axial
0.06 - 0.21

Volumes judging banks of gates

Bank from non-ferrous metal

The judging plug from non-ferrous metal (M104.990 motors of the first version)


Diameters of opening in the head of the block of cylinders, millimeter

Nominal volume
13.50-13.51
1. nominal volume
13:53
Repair volume
13.70

Outer diameter of the judging plug, millimeter / marking paints

Nominal volume
13.52-13.53/-
1. nominal volume
13.54-13.55 / gray brown color
Repair volume
13.71-13.72 / Red
Suit, millimeter
0.012-0.031

Internal diameter of the judging 1st version, millimeter

Inlet valve
8.000-8.015
Locking valve
9.000-9.015

Internal diameter of the judging 2nd version, millimeter

Inlet valve
7.000-7.015
Locking valve
8.000-8.015

Length to the "L" bank, millimeter

Inlet valve
35.5
Locking valve
37.9

Wystupanije from" plugs, millimeter

Inlet valve
10.8-11.2
Locking valve
8.2-8.6

Metal ceramic tin

The metal judging plug of the M104.990 motor (the second version) and M104.944/994


Diameter of opening in the head of the block of cylinders, millimeter

Nominal volume
12.50-12.51
1. nominal volume
12:53
Repair volume
12.70

Outer diameter of the judging plug, mm / marking paints

Nominal volume
12.54/-
1. nominal volume
12.56-12.57/-
Repair volume
12.74-12.75/-
Suit, millimeter
0.029-0.051

Internal diameter of the judging plug, millimeter

Inlet valves and locking valves
7.000-7.015

Length of the "L" judging plug, millimeter

Inlet valves and locking valves
37.5

Wystupanije from" the judging plug, millimeter

Inlet valves and locking valves
10.2-10.4

Volumes of Sättel of gates

Details of the Sättel device of gates


Inlet valve//locking valve

Face values, millimeters
Diameter of D1 of opening
36 H6//32 H6
Diameter is D a saddle
36.10-36.12/32.10-32.12

Values of repair, millimeters

Diameter of D1 of opening
37.20 H6 H6//33.20
Diameter is D a saddle
37.30/32.30
Volume of "t"
5.6-5.9
Diameter of D2
30/25.6

Performance data of piston rings

Freedom of action of disembarkation of rings in flutes of pistons, millimeters

Characteristic

Value

Waiter of kompressionnoje ring
0.20-0.40
Under kompressionnoje ring
0.20 0.40
maslos'emnoje ring
0.20 0.45

Freedom of action in locks of rings, millimeters

Waiter of kompressionnoje ring
0.015-0.050
Under kompressionnoje ring
0.020 0.040
maslos'emnoje ring
0.010 0.045

Volumes and weight of poles of an instinct and schatunnych of camps

2 — the name
3 — Auswucht-grusik
4 — M9 bolt
5 — the Directing plug

6 — the Top appendix
7 — Nischnij Novgorod the appendix
8 — Einstel-uschki
Arrow — the direction of the movement


Instinct poles

Removal of "L" between centers instinct pole heads, millimeters
M104.94
148.995-49.005
M104.99
144.995-145.005
Width "In" the lower heads of a pole of an instinct, millimeters
21.948 - 22.000
Width of "b" of the top head of a pole of an instinct, millimeter
21.948 - 22.000
Diameter of "D1" of the lower head without appendices, millimeters
51.600 - 51.619
Diameter of "d1" of the top head under the plug, millimeter
24.500 - 24.571
Internal diameter of "d" to bank of the top head of a pole of an instinct, millimeter
22.007 - 22.013
Ljuft of a finger of the piston in the plug, millimeter
0.013 - 0.018
Admissible turns of a pole of an instinct, millimeter
0.015
Parallelism tolerance
Top head of a pole of an instinct and plug, millimeter
0.07
Admissible distinction of scales of poles of an instinct,
4

Bent shaft

Diameters of schatunnych schejek, millimeters / marking handle cheek paints
Nominal
47.955 - 47.965 / not marked
Nominal
1 47.945 - 47.955/oranzhevo
Nominal
In 2 47.935 - 47.945/blue color
1st volume of repair
47.700 - 47.715/-
2nd volume of repair
47.450 - 47.465/-
3rd volume of repair
47.200 - 47.215/-
4th volume of repair
46.950 - 46.965/-

schatunnych schejek width, millimeter

Nominal volume
27.958 - 28.042
Repair volume
To 28.300

Schatunnych appendices of camps

Wall thickness, millimeter
Nominal volume
Red marking
1.806 - 1.810
Yellow marking
1.810 - 1.814
Blue marking
1.814 - 1.818
Nominally 1 (it is not delivered as the spare part)
Red marking
1.811 - 1.815
Yellow marking
1.815 - 1.819
Blue marking
1.819 - 1.823
Nominally 2 (it is not delivered as the spare part)
Red marking
1.816 - 1.820
Yellow marking
1.820 - 1.824
Blue marking
1.824 - 1.828
1st volume of repair (Yellow marking)
1.995 - 1.999
2nd volume of repair (Yellow marking)
2.060 - 2.064
3rd volume of repair (Yellow marking)
2.185 - 2.189
4th volume of repair (Yellow marking)
2.310 - 2.314

Volumes of a bent shaft and thorough camps

Control volumes

konusnost thoroughly and schatunnych schejek of a bent shaft, millimeter is admissible 0.002

Admissible oval character on 54 mm of length, millimeters

Thoroughly schejki 0.010
Schatunnyje schejki 0.010
Tolerance of an axis of certain appendices, millimeter 0.02

Radius internally galteli, millimeter

Thoroughly schejki 1.9-2.1  
Schatunnyje schejki 1.9-2.1  

Repair volumes

Diameter thoroughly schejki, mm / color - and marking of a letter on a forward part of a bent shaft
Nominal
57.960 - 57.965 /
57.955 - 57.960 / yellow color/g
57.950 - 57.955 / red color / R
Nominally 1
57.945 - 57.95/Weisse/W
57.940 - 57.845 / Purple/volt
1st volume of repair 57.705 - 57.715/-/-
2nd volume of repair 57.450 - 57.465/-/-
3rd volume of repair 57.205 - 57.215/-/-
4th volume of repair 57.955 - 57.965/-/-

Marking of a letter

Marking paints charged on counterbalances No. No. 8 and 9, alphabetic reference - in a forward part of a bent shaft.


Width thoroughly schejki, mm//-/

Nominal volume
24.500 - 24.533/-/0
Nominally 1
24.600 - 24.633 / red color / 1
1st volume of repair 24.700 - 24.733/-/-
2nd volume of repair 24.900 - 24.933/-/-
3rd volume of repair 25.000 - 25.033/-/-
4th volume of repair -/-/-

Selection of thickness of appendices of thorough camps

Nominal volume (diameters of opening under schejku of the thorough camp of 58.00 mm)

Blue sign (index 52)
Thickness of the top appendix, millimeter
2.255-2.260
Thickness of the lower appendix, millimeter
2.255-2.260
Yellow sign (index 54)
Thickness of the top appendix, millimeter
2.260-2.265
Thickness of the lower appendix, millimeter
2.260-2.265
Red sign (index 56)
Thickness of the top appendix, millimeter
2.265-2.270
Thickness of the lower appendix, millimeter
2.265-2.270

Nominal volume 1 (diameters of opening under schejku of the thorough camp of 58.00 mm)

Sign (index 57), blue from white color
Thickness of the top appendix, millimeter
—
Thickness of the lower appendix, millimeter
2.263-2.268
Yellow as white color sign (index 58)
Thickness of the top appendix, millimeter
—
Thickness of the lower appendix, millimeter
2.268-2.273
Red in white color sign (index 60)
Thickness of the top appendix, millimeter
—
Thickness of the lower appendix, millimeter
2.273-2.278

The 1st volume of repair (diameters of opening under schejku of the thorough camp of 57.75 mm)

Blue sign (index 52)
Thickness of the top appendix, millimeter
2.375-2.380
Thickness of the lower appendix, millimeter
2.375-2.380
Yellow sign (index 54)
Thickness of the top appendix, millimeter
2.380-2.385
Thickness of the lower appendix, millimeter
2.380-2.385

The 2nd volume of repair (diameters of opening under schejku of the thorough camp of 57.50 mm)

Blue sign (index 52)
Thickness of the top appendix, millimeter
2.500-2.505
Thickness of the lower appendix, millimeter
2.500-2.505