Mercedes S-Class W-140

In 1991-1999 editions

Repair and enterprise of the car



Mercedes S-Class
+ Mercedes Benz cars of the class S (W-140)
+ operation manual
+ Routine maintenance
+ motor
+ cooling systems, heating
+ systems of power supply and edition
+ Electric equipment of the motor
- Gear shifting boxes
   Specifications
   Removal and device of transmission gears
   Forward cover of transmission gears - a device detail
   Removal and device of a back cover of transmission gears
   - RKPP 717.438
      Removal and the device between kartera
      Check of freedom of action of the leading and intermediate waves
      Discussion and installation of the conducted wave
      Removal and the device of the key and conducted gear wheels
      Compensation of RKPP ball-bearings with No. 6 141 001
      Compensation of conic roller bearings of transmission gears to No. 6 141 000
      The gear shifting mechanism - a detail of the device of elements
   + RKPP 717.454
+ Awtomatitscheckaja transmission
+ connection
+ brake system
+ Aufhängung and management
+ body
+ electric onboard equipment



Removal and the device of the key and conducted gear wheels

The key and conducted RKPP gear wheels to No. 0210417

Removal

The key and conducted gear wheels of transmission gears to No. 0210417

2 — a key wave
20 — the Conducted wave
40 — an intermediate wave
101, 114, 119 — bolts
102, 103a, 110, 112 — transferring
103 — a wave
106 — fingers
107 — block levers
108, 118 — the plug

109 — the laminated spring of the block
111 — mother
113 — the one-piece bearing
115 — Uplotnitelnoje a ring
116 — covers
117 — levers of the appendix of the 3/4th of transfers
120 — levers of the appendix of the 1/2nd of transfers


 EXECUTION ORDER

1. Accept the one-piece bearing (113).
2. Accept the lever of gear shifting (117) and a wave at (103) 1/2nd transfers.
3. Pull out the conducted wave (20) to a body of transmission gears.
4. Accept the lever of gear shifting (120) and a wave at (103) 3/4th transfers.
5. Accept the lever with a fork and muftoj of gear shifting of the 3/4th of transfers.
6. Accept an intermediate wave (40) at a body of transmission gears.
7. Accept a key wave (2) with the conic roller bearing and a ring of Synchronisators of the 4th transfer.
8. You beat out the help of wykolotki external jingles of camps between and a key wave from a body of transmission gears.
9. Prevent mother (111), wypressujte and accept a finger (106) with the laminated spring of the block (109), the lever of the block (107), the plug (108) and transferring (110).

Device

 EXECUTION ORDER

1. Establish the lever of the block (107), the laminated spring of the block (109), the plug (108) and transferring (110) on a finger (106). A finger (106) on a body of transmission gears from within you just strengthen Sapressujte from his new mother (111).
2. Establish an intermediate wave (40) in a body of transmission gears.
3. Strengthen muftu (10) with a fork (13) and to the lever (14) on a key wave and Synchronisator in such a way that the fold was upward sent to mufte (10).
4. Install a wave (103) applications of the 3/4th of transfers to a body of transmission gears. Will grease a bolt (101) of germetikom and screw up you.
5. Put the lever (117) appendices of the 3/4th of transfers such that it hit with gear shifting lever schlizami. Install the plug (118), grease a bolt (119) germetikom and tighten it.
6. Establish a key wave (20) in a body of transmission gears.
7. Install a wave (103) applications of the 1/2nd of transfers to a body of transmission gears (101), it is germetikom greased and tighten a strengthening bolt.
8. Install the lever of the appendix (117) of the 3/4th of transfers in such a way that it hit with gear shifting lever schlizami. Install the plug (118), grease a bolt (119) germetikom and tighten it.
9. Put the one-piece bearing (113) in a body of transmission gears such that the sphere was established down in the direction after mother.
10. Tighten the one-piece bearing (113) bolts (114).

The key and conducted RKPP gear wheels with No. 0 210 418 the ambassador No. 6 141 000

Removal

The key and conducted RKPP gear wheels

With No. 0 210 418 ambassador No. 6 141 000
2 — a key wave
20 — the Conducted wave
40 — an intermediate wave
101, 114, 119 — bolts
102, 103a, 110, 112, 122, 123 — transferring
106 — fingers
107 — block levers
108, 118 — the plug
109 — the laminated spring of the block

111 — mother
113 — the one-piece bearing
115 — Uplotnitelnoje a ring
116 — covers
117 — switching levers in 3-/4. Transfers
120 — switching levers in 1-/2. Transfers
121 — a feather
124 — the Persistent camp
125 — the camp in the form of a needle
126 — Disk
127 — a blocking ring
128 — the ball-bearing


 EXECUTION ORDER

1. Accept the one-piece bearing (113).
2. Accept the lever of gear shifting (117) and a wave at (103) 1/2nd transfers.
3. Pull out the conducted wave (20) to a body of transmission gears.
4. Accept the lever of gear shifting (120) and a wave at (103) 3/4th transfers.
5. Accept an intermediate wave (40) at a body of transmission gears.
6. Accept a key wave (2) with the conic roller bearing and a ring of Synchronisators of the 4th transfer.
7. Accept the camp in the form of a needle (125) and Disk (126) from a key wave (2).
8. Accept the camp in the form of a needle (125), the persistent camp (124), transferring (122), (123) and a feather (121) from a key wave.
9. Pull out an external jingle of the camp between and key waves by means of wykolotki.
10. Prevent mother (111), wypressujte and accept a finger (106) with foliage of the block of a feather (109), the lever of the block (107), the plug (108) and transferring (110).

Device

 EXECUTION ORDER

1. Establish the lever of the block (107), the laminated spring of the block (109), the plug (108) and transferring (110) on a finger (106). A finger (106) on a body of transmission gears from within you just strengthen Sapressujte from his new mother (111).

2. using wykolotku, you drive in an external jingle of the camp accurately until meets, for example, on 2 mm (for an intermediate wave) and on 6 mm (for which a key wave).
3. Establish a key wave (2) with the conic roller bearing and Synchronisator dli of application of the 4th transfer to a body of transmission gears.
4. Establish an intermediate wave (40) in a body of transmission gears
5. Strengthen muftu (10) with a fork (13) and to the lever (14) on a key wave and Synchronisator in such a way that the fold was upward sent to mufte (10).
6. Install a wave (103) applications of the 3/4th of transfers to a body of transmission gears. Grease a bolt (101) of germetikom and screw up it.
7. Put the lever (117) appendices of the 3/4th of transfers such that it hit with gear shifting lever schlizami. Install the plug (118), grease a bolt (119) germetikom and tighten it.
8. Establish the conducted bull (20) in a body of transmission gears.
9. Install a wave (103) applications of the 1/2nd of transfers to a body of transmission gears, it is germetikom greased and tighten a bolt of strengthening (101).
10. Install the lever of the appendix (117) of the 3/4th of transfers in such a way that it hit with gear shifting lever schlizami. Install the plug (118), grease a bolt (119) germetikom and tighten it.
11. Put the one-piece bearing (113) in a body of transmission gears such that the sphere was established down in the direction after mother.
12. Tighten the one-piece bearing from (113) Thrash (114).

The key and conducted RKPP gear wheels with No. 6 141 001

Removal

The key and conducted RKPP gear wheels with No. 6 141 001

1a, 128 — ball-bearings
1b, 127 — blocking rings
2 — a key wave
20 — the Conducted wave
40 — an intermediate wave
101, 114, 119 — bolts
102, 103a, 110, 112, 122, 123 — transferring
103 — a wave
106 — fingers
107 — block levers
108, 118 — the plug

109 — the laminated spring of the block
111 — mother
113 — the one-piece bearing
115 — Uplotnitelnoje a ring
116 — covers
117 — switching levers in 3-/4. Transfers
120 — switching levers in 1-/2. Transfers
121 — a feather
122a — the plug
125 — the camp in the form of a needle
127 — a blocking ring
128 — the ball-bearing


 EXECUTION ORDER

1. Accept the one-piece bearing (113).
2. Accept the lever of switching (117) and a wave at (103) 1/2nd transfers.
3. Accept a blocking ring at (127) spheres the camp (128) between a wave (40).
4. Accept the forward ball-bearing (128) from an intermediate wave (40).
5. Pull out the conducted wave (20) to a body of transmission gears.
6. Accept the lever of switching (120) and a wave at (103) 3/4th transfers.
7. Accept the lever with a fork and muftoj of switching at the 3/4th transfers.
8. Accept an intermediate wave (40) at a body of transmission gears.
9. Accept a key wave (2) at a body of transmission gears.
10. Accept the camp in the form of a needle (125) and the plug (122a) from a key wave (2).
11. Prevent mother (111) and accept a finger (106) with the laminated spring of the block (109), the lever of the block (107), the plug (108) and transferring (110).

Device

 EXECUTION ORDER

1. Establish the lever of the block (107), the laminated spring of the block (109), the plug (108) and transferring (110) on a finger (106). A finger (106) on a body of transmission gears from within you just strengthen Sapressujte from his new mother (111).
2. Strengthen the camp in the form of a needle (125) and the plug (122a) on a key wave (2).
3. Sapressujte on a key wave (2) ball-bearings (1a), you establish a blocking ring (1b) and you establish a key wave (2) in a body of transmission gears.
4. Establish an intermediate wave (40) in a body of transmission gears.
5. Strengthen muftu (10) with a fork (13) and to the lever (14) on a key wave and Synchronisator in such a way that the fold was upward sent to mufte (10).
6. Install a wave (103) applications of the 3/4th of transfers to a body of transmission gears. Grease a bolt (101) of germetikom and screw up it.
7. Put the lever (117) appendices of the 3/4th of transfers such that it hit with gear shifting lever schlizami. Install the plug (118), grease a bolt (119) germetikom and tighten it.
8. Establish a key wave (20) in a body of transmission gears.
9. Install a wave (103) applications of the 1/2nd of transfers to a body of transmission gears. Grease a bolt (101) of germetikom and screw up it.
10. Install the lever of the appendix (117) of the 3/4th of transfers in such a way that it hit with gear shifting lever schlizami. Install the plug (118), grease a bolt (119) germetikom and tighten it.
11. Priwernite of a press 124 589 0931 00 on between karter you just put an intermediate wave of bolts.
12. Sapressujte the ball-bearing (128) in a camp saddle on an intermediate wave by means of the press 124 589 00 15 00. Translate back bolts of strengthening of the press 124 589 09 31 00 on an intermediate wave, for example, on 2 watch Sapressujte before blow the ball-bearing (128) in a body of transmission gears.
13. Establish a blocking ring (127).
14. Put the one-piece bearing (113) in a body of transmission gears such that the sphere was established down in the direction after mother.
15. Tighten the one-piece bearing from (113) Thrash (114).