Mercedes S-Class W-140

In 1991-1999 editions

Repair and enterprise of the car



Mercedes S-Class
+ Mercedes Benz cars of the class S (W-140)
+ operation manual
+ Routine maintenance
+ motor
+ cooling systems, heating
+ systems of power supply and edition
+ Electric equipment of the motor
- Gear shifting boxes
   Specifications
   Removal and device of transmission gears
   Forward cover of transmission gears - a device detail
   Removal and device of a back cover of transmission gears
   - RKPP 717.438
      Removal and the device between kartera
      Check of freedom of action of the leading and intermediate waves
      Discussion and installation of the conducted wave
      Removal and the device of the key and conducted gear wheels
      Compensation of RKPP ball-bearings with No. 6 141 001
      Compensation of conic roller bearings of transmission gears to No. 6 141 000
      The gear shifting mechanism - a detail of the device of elements
   + RKPP 717.454
+ Awtomatitscheckaja transmission
+ connection
+ brake system
+ Aufhängung and management
+ body
+ electric onboard equipment



Discussion and installation of the conducted wave

The conducted wave after RKPP No. 0 210 417

Discussion

Design of the conducted RKPP wave to No. 0 210 417

3, 36 — Conic roller bearings
4 — transferring
5 — Kryltschatka
6, 30 — blocking rings
7 — Synchronisator 3/4th of transfers
18 — a gear wheel of the 3rd transfer
20 — the Conducted wave

22 — a gear wheel of the 2nd transfer
25 — Synchronisator of the appendix of the 1/2nd of transfers
26 — a fork of the appendix of the 1/2nd of transfers
33 — a gear wheel of the 1st transfer
35 — a gear wheel of transfer of a backing
37 — a gear wheel of the 5th transfer


 EXECUTION ORDER

1. Accept the conic roller bearing (3).
2. Accept transferrings (4).
3. Wypressujte kryltschatku (5) by means of the screw-driver.
4. Accept a blocking ring (6).
5. Take Synchronisator in 3-/4. Transfers (7) and a gear wheel of the 3rd transfer (18) with the camp in the form of a page needle.
6. Wypressujte gear wheel of the 1st transfer, gear wheel of a backing and conic roller bearing. For this purpose you establish a tiskalshchik on a gear wheel of the 1st transfer (33) and you accept gear wheels (33 and (35) with the conic roller bearing (36).
7. Be lowered muftu, a fork and the lever of gear shifting. First, you accept the lever (29) with a gear shifting fork. Be lowered by muftu (26) from Synchronisator.
8. Accept a blocking ring (30).
9. Accept at Synchronisator (25) appendices of the 1/2nd of transfers and a gear wheel of the 2nd transfer (22) with the camp in the form of a needle.
10. Accept Synchronisators rings.
11. Check all accepted elements for lack of sale.
12. Clamp a key wave without Synchronisators rings in Schraubstock with soft sponges.
13. Establish the conducted wave on key. Turn the conducted wave in such a way that the conic camp correctly was established.
14. Measure removal of "a" between the limiter and Synchronisator (7) 3/4th of transfers.
15. Regulate removal of "a" from transferrings (4) for what or sapressujte the conic roller bearing (3) you are diminished. Transferrings of thickness 0.05, 0.1, 0.5, 0.9 and 1.2 mm are issued.
16. Establish the conducted wave in between karter, turn the conducted wave in such a way that the conic camp was established by the correct way.
17. Measure removal of "b" between Synchronisator (7) 3/4th of transfers and to contact of a surface between kartera (49).
18. Pull out an external ring of the camp (43) between kartera (49), establish transferrings (44) and sapressujte an external ring of the camp again. Transferrings of thickness of 0.2, 0.3 and 0.5 mm are issued.

Installation

 EXECUTION ORDER

1. Installation will be as it should be, carried out down removals. Establish muftu (26) in such a way that asymmetric tops of schlizow (A) were defined in the direction after a gear wheel of the 2nd transfer (22).
2. Establish a fork with the lever (29). Between conducting removal also it is conducted from waves owes 1.5 mm, removal between Synchronisator in 3-/4. Transfer and a contact surface between kartera - 138.4 mm form.


The conducted RKPP wave with No. 0 210 418 the ambassador No. 6 141 000

Discussion

Design of the conducted RKPP wave from No. 0210418 to No. 6141000

6, 30, 180, 185 — blocking rings
7 — Synchronisator 3/4th of transfers
18 — a gear wheel of the 3rd transfer
20 — the Conducted wave
22 — a gear wheel of the 2nd transfer
23 — Synchronisator 1/2nd of transfers
26 — a fork of the appendix of the 1/2nd of transfers
33 — a gear wheel of the 1st transfer

35 — a gear wheel of transfer of a backing
36 — the Conic roller bearing
181 — the Persistent camp
182 — a feather of glasses
183 — Rise-strong transferring
184 — transferring


 EXECUTION ORDER

1. Accept a blocking ring (180), the persistent camp (181), a feather of glasses (182), rise - strong transferring (183), transferrings (184) and a blocking ring (185).
2. Accept a blocking ring (6). Blocking rings of thickness of 1.2, 1.3 and 1.4 mm are issued.
3. Accept at Synchronisator (7) 3/4th of transfers Ton a gear wheel of the 3rd transfer (18) with the camp in the form of a needle.
4. Accept a gear wheel of the 1st transfer, a gear wheel of a backing and the conic roller bearing.
5. Accept a fork with muftoj and to the gear shifting lever.
6. Accept a blocking ring (30).
7. Accept Synchronisator (25) and a gear wheel of the 2nd transfer (22) with the camp in the form of a needle.
8. Accept Synchronisators rings.
9. Check all accepted elements for lack of sale and damages.
10. Clamp a key wave (2) without Synchronisators rings in Schraubstock with soft sponges.
11. Establish persistent glass (123), the persistent camp (124) and the camp in the form of a needle (125) without feather (121).
12. Measure removal of "a" between the limiter and Synchronisator (7) 3/4th of transfers. Regulate removal of "a" by means of persistent glasses (124). Persistent glasses from (124) thickness 4.3 to 5.2 mm with a step 0.1 millimeters are produced.
13. Measure removal of "b" between Synchronisator (7) 3/4th of transfers and a contact surface between kartera (49).
14. Pull out an external jingle of the camp (43) between kartera (49), establish transferrings (44) and again sapressujte an external jingle (1) to the camp. Transferrings of thickness of 0.2, 0.3 and 0.5 mm are issued.

Installation

 EXECUTION ORDER

1. Installation will be as it should be, carried out down removals. Establish muftu (26) in such a way that asymmetric tops of schlizow (A) were defined in the direction after a gear wheel of the 2nd transfer (22).
2. Establish a fork with the lever (29).
3. Removal between leaders and 1.5 millimeter conducted by waves, removal between Synchronisator 3/4th of transfers and a contact surface between kartera - 138.4 mm.

The conducted RKPP wave with No. 6 141 001 the ambassador No. 6 552 834

Discussion

Design of the conducted RKPP wave from No. 6141001 to No. 6552834

8-36a

6, 30 — blocking rings
7 — Synchronisator 3/4th of transfers
18 — a gear wheel of the 3rd transfer
20 — the Conducted wave
22 — a gear wheel of the 2nd transfer


25 — Synchronisator 1/2nd of transfers
26 — a fork of the appendix of the 1/2nd of transfers
33 — a gear wheel of the 1st transfer
35 — a gear wheel of transfer of a backing
44 — transferring


 EXECUTION ORDER

1. Accept a blocking ring (6).
2. Accept at Synchronisator 3/4th of transfers (7) and a gear wheel of the 3rd transfer (18) with the camp in the form of a needle (33).
3. Accept a gear wheel of transfer of a backing (55) at transferrings (44) and a gear wheel of the 1st transfer.
4. Accept a fork with muftoj and to the gear shifting lever.
5. Accept a blocking ring (30).
6. Accept Synchronisator (25) and a gear wheel of the 2nd transfer (22) with the camp in the form of a needle.
7. Accept Synchronisators rings.
8. Check all accepted elements for absence of damage and it is sold.
9. Sapressujte the conducted wave (20) in between karter. Using a measuring latch, you measure removal of "b" from Synchronisator (7) 3/4th of transfers up to a contact surface between kartera (49).
10. Pull out the conducted wave (20) between kartera (49), using a tiskalshchik, and establish transferrings (44) on the conducted wave (20). Transferrings of thickness of 0.2, 0.3 and 0.5 mm are issued.

Installation

 EXECUTION ORDER

1. Installation will be as it should be, carried out down removals. Establish muftu (26) in such a way that asymmetric tops of schlizow (A) were defined in the direction after a gear wheel of the 2nd transfer (22).
2. Establish a fork with the lever (29). Removal between Synchronisator 3/4th of transfers and a contact surface between kartera of 138.4 mm.

The conducted RKPP wave with No. 6552835 the ambassador No. 7011675

Discussion

Design of the conducted RKPP wave from No. 6 552 835 to No. 7 011 675

6, 30 — blocking rings
7 — Synchronisator 3/4th of transfers
10 — a gear wheel of the 3rd transfer
20 — the Conducted wave
22 — a gear wheel of the 2nd transfer
25 — Synchronisator 1/2nd of transfers

26 — a fork of the appendix of the 1/2nd of transfers
33 — a gear wheel of the 1st transfer
35 — a backing peredami gear wheel
36 — the plug
37 — a feather
45 — transferring


 EXECUTION ORDER

1. Accept a blocking ring (6).
2. Accept at Synchronisator 3/4th of transfers (7) and a gear wheel of the 3rd transfer (18) with the camp in the form of a needle.
3. Accept a gear wheel of transfer of back Kodes (35) at transferrings (45) and the plug.
4. Accept a gear wheel of the 1st transfer (33).
5. Accept a fork with muftoj and to the gear shifting lever.
6. Accept a blocking ring (30).
7. Accept Synchronisator (25) and a gear wheel of the 2nd transfer (22) with the camp in the form of a needle.
8. Accept Synchronisators rings.
9. Check all accepted elements for absence of damage and it is sold.
10. Sapressujte the conducted wave (20) in between karter. Using a measuring latch, you measure removal of "b" from Synchronisator (7) 3/4th of transfers up to a contact surface between kartera (49).
11. By means of a tiskalshchik you pull out the conducted wave (20) between kartera (49), and you establish on it transferrings (44). Transferrings of thickness of 4.3, 4.5, 4.7 and 4.9 mm are issued.

Installation

 EXECUTION ORDER

1. Installation will be as it should be, carried out down removals. Establish muftu (26) in such a way that asymmetric tops of schlizow (A) were defined in the direction after a gear wheel of the 2nd transfer (22)

2. Establish a fork with the lever (29). Removal between Synchronisator 3/4th of transfers and a contact surface between kartera forms 138.4 mm.